Luisa Rancapan

Aseptic Production Technician

  1. freeze dryer (lyophilization) operationsCollagen Matrix2021–2022
  2. cleanroom sanitization (Grade A–D)ACM/Minaris2022–2024
  3. Filled bulk syringe productsSanofi, Ridgefield, NJ2024–2025
  4. Grade A isolator operationsSanofi, Swiftwater, PA2025–Present

Summary

Aseptic Production Technician with 5+ years in cGMP manufacturing, including sterile vial and syringe filling at Sanofi since 2024. Aseptic gown qualified. Experienced in Grade A isolator filling, media fills, filler set-up and changeover, VHP isolator decontamination, Grade A–D cleanroom sanitization, and batch record reconciliation under Good Documentation Practices (GDP).

Skills

Aseptic and cleanroom

  • Aseptic technique and gowning qualification
  • Grade A isolator operations
  • media fills
  • VHP setup
  • cleanroom sanitization (Grade A–D)
  • environmental monitoring (EM) support
  • water sampling

Production

  • Vial and syringe filling
  • filler assembly, set-up and changeover
  • capping, sealing, labeling, packaging and palletizing
  • visual inspection
  • HMI monitoring
  • E-beam radiation operations
  • freeze dryer (lyophilization) operations

Quality and systems

  • cGMP
  • GDP
  • batch record reconciliation
  • qualification/validation support
  • deviation investigation support
  • SAP
  • LIMS (STARLIMS, LabWare)

Experience

Sanofi

Jan 2024 – Present

Systems: SAP, STARLIMS, LabWare LIMS

Aseptic Production Technician

Swiftwater, PA · May 2025 – Present

  • Carry out manufacturing activities for bulk vial products, including vial filling in an isolator using aseptic technique
  • Take part in media fills (aseptic process simulations)
  • Set up VHP decontamination of the isolator before production runs
  • Monitor the filling line HMI and help resolve line issues
  • Perform visual inspection of filled vials and water sampling; support environmental monitoring (EM)
  • Reconcile batch records and keep documentation GDP-compliant
  • Perform aseptic gowning and support cleanroom sanitization

Aseptic Production Technician

Ridgefield, NJ · Jan 2024 – May 2025

  • Filled bulk syringe products, covering all manufacturing activities on the line
  • Prepared for production: batch records, component staging, and sterilization of cleanrooms and isolators using aseptic technique
  • Assembled and disassembled filler machines using aseptic technique
  • Monitored the HMI and identified and resolved syringe filling malfunctions
  • Worked in an E-beam radiation environment under its safety and operating protocols
  • Inspected finished syringes, logged defects in Code Nest Reports, and rejected syringes with gross defects
  • Collected samples for the microbiology and chemistry labs and reconciled batch records
  • Labeled and palletized finished syringes for transfer to the warehouse
  • Took part in qualification/validation activities and assisted with deviation investigations and inspections

ACM/Minaris

Jul 2022 – Jan 2024

Aseptic Cleanroom Technician

Allendale, NJ

  • Prepared sanitizing agents and sanitized Grade A–D manufacturing rooms using aseptic technique and sterile wipe-folding methods
  • Sanitized manufacturing equipment and transported material supplies using aseptic technique
  • Trained new team members on SOPs
  • Maintained batch records following Good Documentation Practices

Collagen Matrix

Jun 2021 – Jul 2022

Pharmaceutical Manufacturing Technician

Allendale, NJ

  • Assisted in manufacturing collagen-based wound care products according to batch records
  • Prepared and formulated solutions, processed them in freeze dryers, and shaped them into wound care products
  • Operated, monitored and sanitized production equipment; monitored data loggers; assisted with calibration
  • Recorded production data, kept detailed manufacturing logs, and reconciled batch records
  • Visually inspected product and pulled rejects